7500t/a 2 Years Textile PP Spunbond Nonwoven Lab Scale Spinning Machine

• Warranty: 2 Years
• Automatic Grade: Full-Automatic
• Certification: CE, ISO 9001 2000
• Condition: New
• Raw Material: Polypropylene Granules
• Final Products: Nonwoven Fabric Roll
• Key Selling Points: Easy to Operate
• After Warranty Service: Video Technical Support, Online Support
• Mask Material: Non-Woven Fabrics
• Weight: 1500kg
• Dimension(L*W*H): 25m*20m*13m
• Voltage: 220V/380V
• After-Sales Service Provided: Free Spare Parts, Video Technical Support
• Power: 250kw
• Applicable Industries: Hotels, Garment Shops, Building Material Shops
• Machine Type: Nonwoven Fabric Machine
• Local Service Location: Egypt, United States, Italy, Germany
• Capacity: 7500t/a
• Showroom Location: France, India, Japan, Italy, Egypt
• Transport Package: Wooden Package
• Trademark: A. L
• Origin: Zhejiang, China
• Production Capacity: 10 Set/Sets Per Year, 300kVA-800kVA

Product Description

Product Description

AL-1600mm SS
PP Spun-bond Nonwoven Fabric Making
Production Line
AoLongNon-wovenMachinery1:Product name :
AL-1600mm SS PP Spunbond Nonwoven Fabric Production Line
2:Manufacturer :
AOLONG NONWOVEN (A.LNONWOVEN)
3:Address :
No.,383 ,dongyang road ,liushi street,dongyang ,jinhua,zhejiang,china


1:Usage
A:health usage:operation suit ,garment ,face mask ,diaper,sanitary napkin,disposable hygiene product ,ect:
B:Home decoration :shipping bag,wall covering fabric ,table cloth ,bed sheet,bedspread,etc;
C:Lining for clothes or shoes :lining ,adhesive interlining ,shoe lining ,ect:
D:Agricultural usage:protection cover ,nursery cover,etc :
2:Description
The characteristics of the 1600mm SS produced by AOLONG company is : Use equipment from well-know professional manufacture and combined with AOLONG producing technology ,forming advanced, reliable and stable SS production line .
The 1600mm SS machine key equipment following companies :
Screw extruder ----------------------------------------- JINHU ,ZHEJIANG
Calender  -----------------------------------------------GUANGYU/QIAODE
PLC--------------------------------------------------------SIEMENS
Frequency converter ---------------------------------FUJI
Temperature control --------------------------------- Temperature control mould
Melt roots blower --------------------------------------GD,USA
Melt spinning beam ----------------------------------TENGCHENG,China
Melt spinning box --------------------------------------TENGCHENG,China
Spinnerets ----------------------------------------------HUIWU,CHANGZHOU
Low voltage components ------------------- -------CHNT

3:Technical Process
A.Spunbond Nonwoven Fabric Production Equipment:
Raw material with Suction feeder device---->Screw extruder---->filter---->Metering
pump---->Suction device--->Spinning box ( Spinneret ) ---->Cooling system
---->Stretching device---->Web forming machine---->Calender---->online winding machine---->Slitter
4:Main technique parameter:
1. PP chips requirements
 PP color master batch and additive
2. Products Width:1600mm
3.Spun bond Filament denier:1.8-2.3denier
4.Output:
Based 40 gsm, max 3000tons/year,300days running ,24hours running ;
Based 15 gsm, max 2800tons/year,300days running ,24hours running ;
7.Weight range:13-200g/m2
8.Maximum diameter of fabric per roll:1200mm
9.Design speed:<=350m/min    Running speed:<=300m/min
10:Workplace: Size of machine:L*W*H:25m*20m*13M
11:Power:
Transformer (actual need) : 500KVA (buyer's preparation)
Power consumption: 450KW/ h



5:Approval standard for equipments
SS FABRIC

Items		G/m2	specification	15	30	45	60	90	120
Allowable deviation		First class		±8			±7
		Final product		±10			±9
Width deviation(%)		First class		+2.0 -1.0			+2.0 -1/0
		Final product		+2.5 -2.5			+2.5 -2.5
Fracture strength	Longitudinal strength N≥	First class		15	35	50	68	95	130
		Final product		12	30	45	65	91	108
	Transverse strength N≥	First class		10	28	44	64	82	95
		Final product		8	25	38	57	77	90

Double S Non Woven Machinery

The non woven machinery is a manufacturing process from polypropylene to non woven fabric. A polymer melt is extruded from a screw extruder. The polymer is extremely stretched by high-speed hot air or other means to form very fine short fibers. A web is formed on a roller or a screen curtain. It is finally reinforced by self-adhesion or thermal bonding. This is called spun bond. Spun bond nonwoven fabric is air permeability,durable and water repellent.

SS Nonwoven Fabric Application

SS nonwoven fabric can be used in package industry such as shopping bags, rice bags, tea bags, clothing packaging, etc.. What's more, it's the material of face masks, baby diapers and household products.

	Quotation                                                                Invoice No:PY20220104A  Date:2022-01-04 To: Company : Address : Email : Tell: Form :china ,ningbo               To : TURKEY              By:Sea
SA		Descriptions & Quantities	Unit price (USD/FOB NINGBO)	Amount TOTAL (USD/FOB NINGBO)
N/M		A.L brand,  made in china MODEL AL-1600mm SS, PP SPUNBOND NONWOVEN FABRIC LINE  COMPLETE SET ,1 SET. HS CODER :8449009000
		TOTAL

1:Payment terms: 40% t/t advance,60% t/t before delivery.
2:Delivery: WITHIN 4 MONTH AGAINST THE ADVANCED T/T.
Can be 2-3times shipment
3:WARRANTY:2 YEARS WARRANTY WITH 1 YEAR'S FREE SPARE PARTS.
This price includes the visa fee for workers and 60 days' wages for installation workers.
The buyer provides air tickets, accommodation, food, local transportation, etc.

6:Specifications and scope of supply

1:Mixing Machine                          2sets
 

1: Spunbond system: 1set
2:volume :500KG/hour
3:brand :AL--NONWVEN
Polypropylene and additive are mixed together, which are sucked into material auto-feeder by suction tube.

2:Feeding system                     2sets
 

1:Method of feeding: automatic vacuum suction for both of main material and additives.
2:Capacity: 2×300kg/ h
3:Spun-bond system: 2sets.  
4:Hopper:2+1
5:Supplying device:3
6:Gravimetric type
7:Brand :Sanzhon-China

3:Main Extruder                     1set
 

1:Diameter:φ130mm
2:Capacity:300kg/h
3:L/D:32:1
4:Drive power: 110KW
5:Heating power:75KW
6:brand:JINHU-CHINA

4:Recycling system                  1set
 

1:Diameter:φ100mm
2:Capacity:105kg/h
3:L/D:15:1
4:Brad :JINHU-CHINA

5:Melt filter                       2sets
 

1:Type :hydraulic or candle filter
2:  Filtering area:2.5
3:Filtering precision: 45-60μm
4:Max Pressure:12MPa
5:Heat Pressure: heat-transfer oil circular heating
6:  Brand :YUFENG--CHINA or HANCHENG--CHINA

6:Metering pump                       2sets   
                                                                                                                      

1: Metering capacity: 200cc3/r
2:Rotate speed : 5-35r/min
3: Max pressure :34MPa
4:Temperature:≤330°C
5:Brand :HUAXI--CHINA

7:Melt pipeline                        2sets
 

1:Funtion :raw material PP liquid will pass to melt pipeline going to spinneret box .
2:With static mixer
3:Have protective case
4:Brand :AL-NONWOVEN

8:Monomer exhauster                  2sets
 

Including blower, chillers, pipeline, valve, insulation etc.
Speed controlled by inverter
Brand :GM-ShangHai

9:Spinning Beam                      2sets
 

A:Spinning beam  
1:Single coat-hanger melt distribution
2:Designing pressure:9MPa
3:Working temperature:max. 280ºC
4:Heat Pressure: heat-transfer oil circular heating
5:Heat Pressure: oil heating or electric heating

B:Spinneret plate
1:Hole diameter:0.42--0.5mm
2:L/D:5:1
3:size:1910*256mm or 1910*216mm

C:Distribution board
Through negative pressure drawing, the polypropylene raw material flows evenly through the holes on the spinneret to the lower section

     
(A)Spinning beam            (B) Spinneret plate        (C)Distribution board      
 

10:Quenching and stretching system               2sts

1:Quench Chamber with relative movable device
2:Stretching channel
3:Diffuser with moving device
4:Nominal working width: 1910mm
5:Quenching air volume: 10,000m3/h
6:Pressure: approx. 5000P
7:Brand :A.L NONWOVEN

11:Aluminum  Boxes                          2sets

1:Punched-plate
2:Honeycomb plate
3:Hardware cloth
4:Brand :A.L NONWOVN
Air is installed in the aluminum boxes, supplying enough cold air for both sides to achieve balanced air pressure, which make filament cool.

12:Web Forming Machine                      1set

1.Design Speed:<=300m/min
2.Air passing through : 10000m³/.h
3.negative pressure: 500Pa
4:brand:A.L-Nonwoven
Filaments are attached on web by air suction, which runs with belt into next process. ( Calender)

13:Conveyor Blet                              2sets

1:Design Speed:<=300m/min
2:Belt width and penetration 1800±10mm,10000m3/h.m  
3:Brand :A.L NONWOVEN

14:2 Roller Calendar                           1set

1:Type: double rolls heating by oil.Roller type: engraved upper roll and plain lower roll
2:Design Speed:<=300m/min
3:Embossing width:≤1800mm
4:Max.linear pressure:110daN/c
5:Max. temperature of embossing roller: 180ºC
6:Individual motor control
7:Roller diameter : Φ420
8:Calendar material : 42CrMo
9:Brand:GUANGYU---CHINA or QIAODE--CHIAN

  diamond    oval     
   cross

15:Winder machine                           1set
 

1:Type: online changing the roll, online edge cutting, tension control automatically
2:Design Speed:<=300m/min
3:Width:1900mm
4:Wind diameter:max.1500mm
5: Brand :A.L NONWOVEN

16:Offline-Slitter                              1set
 

1:Design Speed:<=400m/min
2:Max. wind diameter:1200mm
3:Min. slitting wide:120mm
4:Reason to customers require to slitting fabric
5:Brand :A.L NONWOVEN

17:Steel platform                                  1set
 

H steel .checkered plate ,U-steel Staircase ect;

18:Air conditioning &refrigeration system               1set
 

Composed of air conditioning system, water pump, cooling tower etc.Including blower, suction blower, pipeline, valve, insulation material etc.Chillers are included
1:Refrigerating capacity :200000 calories
2:Temperature precision : ±1°C
3:Brand : shuangfeng-china

19:Cooling water system                              1set
 

Including cooling tower, water pump, pipeline, valve etc.
Brand :Shuangfeng--CHINA

20:Cooling tower                                   1set

Supply water to machines 6 tons to refill. Supply water to calender, extruder and Air-conditioning unit.
Brand :Shuangfeng--china

21:Oil Furnace                                     2set  
 

Design pressure:10KPa
Working Pressure : 3KPa
Designed Discharge: 12.5 m³/h
4:Brand:Hui Rui-China
Liquid circulation by high temperature oil pump. The heated oil is supplied to other heating equipment, and the heated oil from oil outlet back to oil heater furnace, so that form a complete heating system circulation.

22:Ultrasonic cleaner                              1set
 

The main function of Ultrasonic cleaning machine is to export high frequency Ultrasonic vibrating the rest of macromolecule polymer that after burning in calciner remain on filtering cores and spinnerets
Brand :Zhongluo-China

23:Calcinator                                  1set

Calcinator is mainly used for calcining and removing the chemical fiber from spinneret
Brand :JUYI--CHINA

24:Fan pipe                                  1set
 

Pass pipe send fan to web from machine and aluminum box
Brand :A.L NONWOVEN

25:Electrical control system                    1set
 

Synchronization control: PLC
Test and displaying: process parameters, fault displaying and alarm
Controlled  by  SIEMENS PLC   and   ABB  frequency  converter
low voltage components :CHNT

Main Free Spare parts list

No	Description	Quantity
1	Air gun for screws	2 pcs
2	Cover belt	2 pcs
3	Cleaning needles	400 pcs
4	High strength bolt for spinneret	200 pcs
5	Mesh for AC	4pc
6	Filter rods, 35*485mm(4 sets inside), 180#	150PCS
7	80# mesh for cooling box	4roll
8	Air bog	2pcs
9	Heating block for extruder	1set
10	Brush	3pcs
11	Emery paper	10pcs
12	Knife	1000pcs
13	Copper bursh	3pcs

14	Spinneret filter mesh(melt blown)	150pcs
15	Teflon tape (Φ3)	10kg
16	Foamed silicon tape (40mm)	20Kg
17	Silicon tape ( 30mm )	10Kg
18	PT100 temp. sensorPT100	2pcs
19	Pressure sensor	2pcs

Guarantee:
Guarantee period for the delivered equipment will be 24month . In case any item proves to be defective and the damage is confirmed by seller's technicians within this period, the seller will at their choice either send engineer to repair or supply a new one for replacement free of charge on the basis of CNF delivery.
The above item does not include the parts, which have regular spares or the parts damaged from normal wear, abnormal operation, improper maintenance and inadequate civil works. The seller is not liable for any production loss under any circumstances.

Packing 
As per export standard, packed in wooden cases which are put in containers suitable for oceanic transport. A few parts are so big that it is impossible to put them in wooden cases are allowed to put into containers directly without wooden case. They will also be treated before delivery against damage and rusting.

 

Installation Instructions

 

Company Profile

Dong Yang AoLong Nonwoven Equipment Co.,Ltd.is a professional manufacture of PP spun bonded non-woven fabric production lines, bag making machine, PET needle puching production lines,AAC bricks production line and special application treatment equipments like hydrophobic, anti-alcohol (blood, oil, aging, bacteria, UV)and fire retardant, which integrates project design, processing, installation and operation training of PP non-woven fabric production lines.

Certifications

 

Our Service

 

Pre-Sales Service

* Inquiry and consulting support.
* Sample testing support.
* View our Factory.

 

After-Sales Service

* Training how to instal the machine, training how to use the machine.

* Engineers available to service machinery overseas.